Experimental analysis and optimization of cutting strategies and parameters of thin-walled ABS thermoplastics

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dc.authorid0000-0002-8706-1177
dc.authorid0000-0001-5519-7240
dc.authorid0000-0002-6150-9762
dc.contributor.authorKeklik, Burak Tahaen_US
dc.contributor.authorKayıhan, Meteen_US
dc.contributor.authorKuzu, Ali Taneren_US
dc.contributor.authorBakkal, Mustafaen_US
dc.date.accessioned2026-05-05T07:46:02Z
dc.date.available2026-05-05T07:46:02Z
dc.date.issued2026-04-15
dc.departmentIşık Üniversitesi, Mühendislik ve Doğa Bilimleri Fakültesi, Makine Mühendisliği Bölümüen_US
dc.departmentIşık University, Faculty of Engineering and Natural Sciences, Department of Mechanical Engineeringen_US
dc.description.abstractThis study investigates the influence of tool path and milling parameters on the surface quality and dimensional accuracy of thin-walled structured thermoplastic polymer acrylonitrile butadiene styrene (ABS). Tests examined the effects of up-milling and down-milling on channels of two depths (10 and 20 mm) using three tool path strategies (zig-single direction, zigzag-double direction and follow periphery-peripheral cutting), five cutting speeds (25 to 125 m/min) and three feed rates (0.05, 0.1 and 0.2 mm/rev). The milling operation was carried out with an uncoated tungsten carbide end mill. Performance was evaluated through cutting forces (full and half immersion), surface roughness (base and side walls) and dimensional accuracy (channel width and 1 mm thin-wall deviations). A multi-objective optimization based on the chip removal rate (CRR), width deviation, wall deviations (left and right) and corresponding surface roughness values was conducted in order to determine the optimum cutting parameters. The results demonstrate that the Zig-Zag tool path combined with a cutting speed of 125 m/min yielded the optimal performance. Moreover, the optimization analysis revealed that the ideal feed rates for these conditions fall within the range of 0.05–0.09 mm/rev.en_US
dc.description.versionPublisher's Versionen_US
dc.identifier.citationKeklik, B. T., Kayıhan, M., Kuzu, A. T. & Bakkal, M. (2026). Experimental analysis and optimization of cutting strategies and parameters of thin-walled ABS thermoplastics. Machining Science and Technology, 1-16. doi:https://doi.org/10.1080/10910344.2026.2642066en_US
dc.identifier.doi10.1080/10910344.2026.2642066
dc.identifier.endpage16
dc.identifier.issn1091-0344
dc.identifier.issn1532-2483
dc.identifier.scopus2-s2.0-105035880318
dc.identifier.scopusqualityQ2
dc.identifier.startpage1
dc.identifier.urihttps://hdl.handle.net/11729/7374
dc.identifier.urihttps://doi.org/10.1080/10910344.2026.2642066
dc.identifier.wosWOS:001741097200001
dc.identifier.wosqualityQ2
dc.indekslendigikaynakScopusen_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScience Citation Index Expanded (SCI-EXPANDED)en_US
dc.institutionauthorKuzu, Ali Taneren_US
dc.institutionauthorid0000-0001-5519-7240
dc.language.isoenen_US
dc.peerreviewedYesen_US
dc.publicationstatusPublisheden_US
dc.publisherTaylor and Francis Ltd.en_US
dc.relation.ispartofMachining Science and Technologyen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectMillingen_US
dc.subjectOptimizationen_US
dc.subjectThermoplasticsen_US
dc.subjectThin-walleden_US
dc.subjectTool-pathen_US
dc.subjectCarbide cutting toolsen_US
dc.subjectCuttingen_US
dc.subjectMultiobjective optimizationen_US
dc.subjectStyreneen_US
dc.subjectSurface roughnessen_US
dc.subjectThin walled structuresen_US
dc.subjectTungsten carbideen_US
dc.subjectTurningen_US
dc.subjectAcrylonitrile-butadiene-styreneen_US
dc.subjectCutting speeden_US
dc.subjectDimensional accuracyen_US
dc.subjectExperimental analysisen_US
dc.subjectExperimental optimizationen_US
dc.subjectFeedrateen_US
dc.subjectMilling parametersen_US
dc.subjectOptimisationsen_US
dc.subjectToolpathsen_US
dc.subjectMilling (machining)en_US
dc.titleExperimental analysis and optimization of cutting strategies and parameters of thin-walled ABS thermoplasticsen_US
dc.typeArticleen_US
dspace.entity.typePublicationen_US

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