Investigation of residual stresses induced by milling of compacted graphite iron by x-ray diffraction technique

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dc.authorid0000-0002-8574-2147
dc.authorid0000-0001-5519-7240
dc.authorid0000-0002-6150-9762
dc.contributor.authorKara, Mehmet Emreen_US
dc.contributor.authorKuzu, Ali Taneren_US
dc.contributor.authorBakkal, Mustafaen_US
dc.date.accessioned2023-11-19T18:37:00Z
dc.date.available2023-11-19T18:37:00Z
dc.date.issued2024-04
dc.departmentIşık Üniversitesi, Mühendislik ve Doğa Bilimleri Fakültesi, Makine Mühendisliği Bölümüen_US
dc.departmentIşık University, Faculty of Engineering and Natural Sciences, Department of Mechanical Engineeringen_US
dc.descriptionWe are thankful for the support received from The Scientific and Technological Research Council of Türkiye.en_US
dc.description.abstractThis study investigates the relationship between residual stresses, cutting parameters, and machining performance in the milling process of compacted graphite iron (CGI). X-ray diffraction (XRD) analysis is employed to measure residual stresses on the cast and milled surfaces, while cutting force modeling is utilized to calculate the tangential force, power, and active work. The results demonstrate that tensile residual stresses are predominant on the milled surfaces, attributed to the both mechanical and thermal loads generated during milling. By analyzing various cutting conditions, it is observed that lower feeds contribute to reduced plastic deformation, resulting in lower residual stress levels. Additionally, higher cutting speeds lead to higher temperatures, but due to the shorter machining time, heat accumulation is limited, resulting in higher residual stresses, especially at low feeds. At high feeds, residual stresses decreased as the cutting speed increased. The interplay between cutting parameters and residual stresses highlights the need for optimizing cutting conditions to enhance fatigue strength in CGI components. These findings provide valuable insights for process optimization and quality control in the milling of CGI materials.en_US
dc.description.sponsorshipTürkiye Bilimsel ve Teknolojik Araştırma Kurumuen_US
dc.description.versionPublisher's Versionen_US
dc.identifier.citationKara, M. E., Kuzu, A. T. & Bakkal, M. (2023). Investigation of residual stresses induced by milling of compacted graphite iron by x-ray diffraction technique. Journal of Materials Engineering and Performance, 33(8), 3801-3810. doi:10.1007/s11665-023-08904-3en_US
dc.identifier.doi10.1007/s11665-023-08904-3
dc.identifier.endpage3810
dc.identifier.issn1059-9495
dc.identifier.issn1544-1024
dc.identifier.issue8
dc.identifier.scopus2-s2.0-85175828755
dc.identifier.scopusqualityQ2
dc.identifier.startpage3801
dc.identifier.urihttps://hdl.handle.net/11729/5799
dc.identifier.urihttp://dx.doi.org/10.1007/s11665-023-08904-3
dc.identifier.volume33
dc.identifier.wosWOS:001096985100004
dc.identifier.wosqualityQ3
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.indekslendigikaynakScience Citation Index Expanded (SCI-EXPANDED)en_US
dc.institutionauthorKuzu, Ali Taneren_US
dc.institutionauthorid0000-0001-5519-7240
dc.language.isoenen_US
dc.peerreviewedYesen_US
dc.publicationstatusPublisheden_US
dc.publisherSpringeren_US
dc.relation.ispartofJournal of Materials Engineering and Performanceen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectCompacted graphite ironen_US
dc.subjectCutting parametersen_US
dc.subjectMillingen_US
dc.subjectResidual stressen_US
dc.subjectX-ray diffractionen_US
dc.subjectCuttingen_US
dc.subjectGraphiteen_US
dc.subjectMilling (machining)en_US
dc.subjectOptimizationen_US
dc.subjectQuality controlen_US
dc.subjectTurningen_US
dc.subjectX ray diffraction analysisen_US
dc.subjectCutting conditionsen_US
dc.subjectCutting machiningen_US
dc.subjectCutting speeden_US
dc.subjectMachining performanceen_US
dc.subjectMilled surfacesen_US
dc.subjectStress-induceden_US
dc.subjectX-ray diffraction techniquesen_US
dc.subjectResidual stressesen_US
dc.titleInvestigation of residual stresses induced by milling of compacted graphite iron by x-ray diffraction techniqueen_US
dc.typeArticleen_US

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