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Yayın On the sensitivity of desirability functions for multiresponse optimization(American Institute of Mathematical Sciences, 2008-11) Aksezer, Sezgin ÇağlarDesirability functions have been one of the most important multiresponse optimization technique since the early eighties. Main reasons for this popularity might be counted as the convenience of the implementation of the method and it's availability in many experimental design software packages. Technique itself involves somehow subjective parameters such as the importance coefficients between response characteristics that are used to calculate overall desirability, weights used in determining the shape of each individual response and the size of the specification band of the response. However, the impact of these sensitive parameters on the solution set is mostly uninvestigated. This paper proposes a procedure to analyze the sensitivity of the important characteristic parameters of desirability functions and their impact on pareto-optimal solution set. The proposed procedure uses the experimental design tools on the solution space and estimates a prediction equation on the overall desirability to identify the sensitive parameters. For illustration, a classical desirability example is selected from the literature and results are given along with the discussion.Yayın A DBN based reactive maintenance model for a complex system in thermal power plants(Elsevier Sci Ltd, 2019-10) Özgür Ünlüakın, Demet; Türkali, Busenur; Karacaörenli, Ayşe; Aksezer, Sezgin ÇağlarThermal power plants consist of several complex systems having many interacting hidden components. Any unexpected failure may lead to prolonged downtime and serious lost profits. Therefore, implementing an effective maintenance policy is crucial for this sector. Although preventive maintenance has become a more popular strategy, it does not completely prevent the need for corrective maintenance. Our aim in this study is to tackle the corrective maintenance implementation problem of a multi-component partially observable dynamic system based on a regenerative air heater in a thermal power plant. We propose eight methods having different efficiency measures with respect to time, effect and probability criteria to minimize the total number of maintenance activities in a given planning horizon. Performances of these methods are evaluated under corrective maintenance strategy using dynamic Bayesian networks. The results show that fault effect methods with best working state probability measure perform better than the others considering both the total amount of maintenance activities and also the solution time. We also point out how the methods can be implemented in real-life and how the results can be used for requirements planning. Furthermore, the proposed methods can be used for the corrective maintenance of all systems having hidden interacting components.Yayın Sustainability via extended warranty contracts: design for a consumer electronics retailer(MDPI, 2024-01) Aksezer, Sezgin ÇağlarWarranty is one of the most important attributes of any product, from both manufacturer and consumer points of view. Although the retailers connect manufacturers to customers by selling goods, traditionally, they have isolated themselves from warranty-related matters such as customer complaints and maintenance costs. However, recent trends in consumer behavior toward extended warranty contracts have changed this approach. While retailers have started to generate considerable revenue from the sale of these contracts, sustainability is also achieved by longer product life cycles. This study analyzed the failure behavior of different classes of cell phone products and their related costs through a chain of consumer electronics retailer operating in Türkiye. To compete on pricing and customer service, a novel policy was designed for the retailer to honor the contracts in house rather than underwriting to a third party insurer as the industry standard. The maintenance records of 328 previous failures were analyzed to plot a failure model. Failure mode and effects analysis was carried out to identify failure classes and the respective costs for extended warranty design for cell phones. The expected warranty costs for coverage of the third, fourth, and fifth years of operation were determined. The results show that the retailer may achieve the same level of profit by increasing customer satisfaction along with the sustainability of the product through repair actions.Yayın Cost-effective fault diagnosis of a multi-component dynamic system under corrective maintenance(Elsevier Ltd, 2021-04) Özgür Ünlüakın, Demet; Türkali, Busenur; Aksezer, Sezgin ÇağlarMaintenance planning and execution are challenging tasks for every system with complex structure. Interdependent nature of the components that builds up the system may have significant effect on system integrity. While preventive maintenance actions can be carried out in a more planned fashion, corrective actions are more time sensitive as they directly affect the availability of the system. This study proposes a cost-effective dynamic Bayesian network modeling scheme to be used in the planning of corrective maintenance actions on systems having hidden components which have stochastic and structural dependencies. In such context, the regenerative air heater system which is a key element of a power plant is taken into consideration. The proposed maintenance framework offers several methods, each aiming to balance the cost with the probability effect using a normalization procedure. The methodologies are extensively simulated for sensitivity analysis under various downtime cost values. Fault effect methods with worst state probability efficiency measures give the least total cost for all downtime cost values and their distinction becomes significant as this value increases. Further statistical analysis concludes that considerable gains on maintenance costs can be achieved by the proposed approach.Yayın Failure analysis and warranty modeling of used cars(Pergamon-Elsevier Science Ltd, 2011-09) Aksezer, Sezgin ÇağlarReliability is an important aspect of product perception and manufacturers are compelled to take corrective actions on the items failing within the warranty period. Automotive manufacturers are being exposed to significant operating costs as a result of warranty claims affecting an individual unit or mandatory (sometimes voluntary) recalls affecting a batch. Underlying principles of warranty modeling are built by considering both subjective issues and objective constraints such as competition, quality, and performance under the goal of achieving desired levels of reliability and cost in a balanced manner. This paper reviews the warranty cost models with an emphasis on the failure analysis of used vehicles. Expected warranty costs are calculated by taking into account the age, usage, and maintenance data of the product in question. Failure intensities and characteristics are identified in order to propose a policy that highlights the trade-off between the cost and the warranty length. A case study on a popular brand's initiation of factory certified pre-owned program for the local automobile market of Turkey is presented in detail. (C) 2011 Elsevier Ltd. All rights reserved.Yayın Multiresponse optimisation of powder metals via probabilistic loss functions(Inderscience Enterprises Ltd, 2013) Aksezer, Sezgin Çağlar; Benneyan, James C.Quadratic loss functions have been used extensively within the context of quality engineering and experimental design for process and product optimisation and robust design. In general, this approach determines optimal parameter settings based on minimising the sum of individual or mean loss of the associated response(s) of interest in a defined response surface. While the method is neat and handy, it totally neglects the effect of deviations on the desirable value of loss function. This paper utilises variance and probability distribution of loss functions for developing an in depth optimisation scheme that balances mean and variance of loss in a Pareto optimal manner. Since losses are usually defined in financial terms, this model then further improved to handle the user determined risk levels so that financial losses are being restricted within a certain region of interest. Application of the model is illustrated on a multiresponse optimisation problem from powder metallurgy industry.
