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Yayın A DBN based reactive maintenance model for a complex system in thermal power plants(Elsevier Sci Ltd, 2019-10) Özgür Ünlüakın, Demet; Türkali, Busenur; Karacaörenli, Ayşe; Aksezer, Sezgin ÇağlarThermal power plants consist of several complex systems having many interacting hidden components. Any unexpected failure may lead to prolonged downtime and serious lost profits. Therefore, implementing an effective maintenance policy is crucial for this sector. Although preventive maintenance has become a more popular strategy, it does not completely prevent the need for corrective maintenance. Our aim in this study is to tackle the corrective maintenance implementation problem of a multi-component partially observable dynamic system based on a regenerative air heater in a thermal power plant. We propose eight methods having different efficiency measures with respect to time, effect and probability criteria to minimize the total number of maintenance activities in a given planning horizon. Performances of these methods are evaluated under corrective maintenance strategy using dynamic Bayesian networks. The results show that fault effect methods with best working state probability measure perform better than the others considering both the total amount of maintenance activities and also the solution time. We also point out how the methods can be implemented in real-life and how the results can be used for requirements planning. Furthermore, the proposed methods can be used for the corrective maintenance of all systems having hidden interacting components.Yayın Cost-effective fault diagnosis of a multi-component dynamic system under corrective maintenance(Elsevier Ltd, 2021-04) Özgür Ünlüakın, Demet; Türkali, Busenur; Aksezer, Sezgin ÇağlarMaintenance planning and execution are challenging tasks for every system with complex structure. Interdependent nature of the components that builds up the system may have significant effect on system integrity. While preventive maintenance actions can be carried out in a more planned fashion, corrective actions are more time sensitive as they directly affect the availability of the system. This study proposes a cost-effective dynamic Bayesian network modeling scheme to be used in the planning of corrective maintenance actions on systems having hidden components which have stochastic and structural dependencies. In such context, the regenerative air heater system which is a key element of a power plant is taken into consideration. The proposed maintenance framework offers several methods, each aiming to balance the cost with the probability effect using a normalization procedure. The methodologies are extensively simulated for sensitivity analysis under various downtime cost values. Fault effect methods with worst state probability efficiency measures give the least total cost for all downtime cost values and their distinction becomes significant as this value increases. Further statistical analysis concludes that considerable gains on maintenance costs can be achieved by the proposed approach.Yayın A DBN based prognosis model for a complex dynamic system: a case study in a thermal power plant(Springer Nature Switzerland AG, 2018-08-15) Özgür Ünlüakın, Demet; Kıvanç, İpek; Türkali, Busenur; Aksezer, Sezgin ÇağlarWith the development of industry, complexity of systems and equipment has increased extensively. This results in the introduction of many interdependencies (stochastic, structural and economic) among the components of systems. Neglecting these interdependencies, when planning maintenance actions, leads to undesirable outcomes such as prolonged downtime and higher costs. That is why a multi-component system approach needs to be taken into account in maintenance planning models. However, maintenance planning is a difficult task in multi-component systems because of their complexities. Energy production systems are notable examples of such complex structures consisting of many interacting components. Maintenance planning is extremely crucial for this sector since any unexpected malfunction leads to very serious costs. Therefore, the aim of this study is to formulate the maintenance problem of a multi-component dynamic system in thermal power plants focusing on system reliability prognosis. Bayesian networks (BN) are probabilistic graphical models that have been extensively used to represent and model the causal relations. A dynamic Bayesian network (DBN) is an extended BN which has a temporal dimension. We propose to use DBNs to prognose the reliabilities of components and processes of a dynamic system in a thermal power plant and show that this representation is efficient to model the interdependencies and degradations in such a system.Yayın Analyzing the performance of different costBased methods for the corrective maintenance of a system in thermal power plants(World Academy of Science, Engineering and Technology (WASET), 2019-08-16) Özgür Ünlüakın, Demet; Türkali Özbek, Busenur; Aksezer, Sezgin ÇağlarSince the age of industrialization, maintenance has always been a very crucial element for all kinds of factories and plants. With today’s increasingly developing technology, the system structure of such facilities has become more complicated, and even a small operational disruption may return huge losses in profits for the companies. In order to reduce these costs, effective maintenance planning is crucial, but at the same time, it is a difficult task because of the complexity of systems. The most important aspect of correct maintenance planning is to understand the structure of the system, not to ignore the dependencies among the components and as a result, to model the system correctly. In this way, it will be better to understand which component improves the system more when it is maintained. Undoubtedly, proactive maintenance at a scheduled time reduces costs because the scheduled maintenance prohibits high losses in profits. But the necessity of corrective maintenance, which directly affects the situation of the system and provides direct intervention when the system fails, should not be ignored. When a fault occurs in the system, if the problem is not solved immediately and proactive maintenance time is awaited, this may result in increased costs. This study proposes various maintenance methods with different efficiency measures under corrective maintenance strategy on a subsystem of a thermal power plant. To model the dependencies between the components, dynamic Bayesian Network approach is employed. The proposed maintenance methods aim to minimize the total maintenance cost in a planning horizon, as well as to find the most appropriate component to be attacked on, which improves the system reliability utmost. Performances of the methods are compared under corrective maintenance strategy. Furthermore, sensitivity analysis is also applied under different cost values. Results show that all fault effect methods perform better than the replacement effect methods and this conclusion is also valid under different downtime cost values.












