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Yayın A DBN based reactive maintenance model for a complex system in thermal power plants(Elsevier Sci Ltd, 2019-10) Özgür Ünlüakın, Demet; Türkali, Busenur; Karacaörenli, Ayşe; Aksezer, Sezgin ÇağlarThermal power plants consist of several complex systems having many interacting hidden components. Any unexpected failure may lead to prolonged downtime and serious lost profits. Therefore, implementing an effective maintenance policy is crucial for this sector. Although preventive maintenance has become a more popular strategy, it does not completely prevent the need for corrective maintenance. Our aim in this study is to tackle the corrective maintenance implementation problem of a multi-component partially observable dynamic system based on a regenerative air heater in a thermal power plant. We propose eight methods having different efficiency measures with respect to time, effect and probability criteria to minimize the total number of maintenance activities in a given planning horizon. Performances of these methods are evaluated under corrective maintenance strategy using dynamic Bayesian networks. The results show that fault effect methods with best working state probability measure perform better than the others considering both the total amount of maintenance activities and also the solution time. We also point out how the methods can be implemented in real-life and how the results can be used for requirements planning. Furthermore, the proposed methods can be used for the corrective maintenance of all systems having hidden interacting components.Yayın Failure analysis and warranty modeling of used cars(Pergamon-Elsevier Science Ltd, 2011-09) Aksezer, Sezgin ÇağlarReliability is an important aspect of product perception and manufacturers are compelled to take corrective actions on the items failing within the warranty period. Automotive manufacturers are being exposed to significant operating costs as a result of warranty claims affecting an individual unit or mandatory (sometimes voluntary) recalls affecting a batch. Underlying principles of warranty modeling are built by considering both subjective issues and objective constraints such as competition, quality, and performance under the goal of achieving desired levels of reliability and cost in a balanced manner. This paper reviews the warranty cost models with an emphasis on the failure analysis of used vehicles. Expected warranty costs are calculated by taking into account the age, usage, and maintenance data of the product in question. Failure intensities and characteristics are identified in order to propose a policy that highlights the trade-off between the cost and the warranty length. A case study on a popular brand's initiation of factory certified pre-owned program for the local automobile market of Turkey is presented in detail. (C) 2011 Elsevier Ltd. All rights reserved.Yayın Analyzing the performance of different costBased methods for the corrective maintenance of a system in thermal power plants(World Academy of Science, Engineering and Technology (WASET), 2019-08-16) Özgür Ünlüakın, Demet; Türkali Özbek, Busenur; Aksezer, Sezgin ÇağlarSince the age of industrialization, maintenance has always been a very crucial element for all kinds of factories and plants. With today’s increasingly developing technology, the system structure of such facilities has become more complicated, and even a small operational disruption may return huge losses in profits for the companies. In order to reduce these costs, effective maintenance planning is crucial, but at the same time, it is a difficult task because of the complexity of systems. The most important aspect of correct maintenance planning is to understand the structure of the system, not to ignore the dependencies among the components and as a result, to model the system correctly. In this way, it will be better to understand which component improves the system more when it is maintained. Undoubtedly, proactive maintenance at a scheduled time reduces costs because the scheduled maintenance prohibits high losses in profits. But the necessity of corrective maintenance, which directly affects the situation of the system and provides direct intervention when the system fails, should not be ignored. When a fault occurs in the system, if the problem is not solved immediately and proactive maintenance time is awaited, this may result in increased costs. This study proposes various maintenance methods with different efficiency measures under corrective maintenance strategy on a subsystem of a thermal power plant. To model the dependencies between the components, dynamic Bayesian Network approach is employed. The proposed maintenance methods aim to minimize the total maintenance cost in a planning horizon, as well as to find the most appropriate component to be attacked on, which improves the system reliability utmost. Performances of the methods are compared under corrective maintenance strategy. Furthermore, sensitivity analysis is also applied under different cost values. Results show that all fault effect methods perform better than the replacement effect methods and this conclusion is also valid under different downtime cost values.
