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Yayın Predictive vector quantization of 3-D mesh geometry by representation of vertices in local coordinate systems(Elsevier Inc, 2007-08) Bayazıt, Uluğ; Orcay, Özgür; Konur, Umut; Gürgen, Sadık FikretIn predictive 3-D mesh geometry coding, the position of each vertex is predicted from the previously coded neighboring vertices and the resultant prediction error vectors are coded. In this work, the prediction error vectors are represented in a local coordinate system in order to cluster them around a subset of a 2-D planar subspace and thereby increase block coding efficiency. Alphabet entropy constrained vector quantization (AECVQ) of Rao and Pearlman is preferred to the previously employed minimum distortion vector quatitization (MDVQ) for block coding the prediction error vectors with high coding efficiency and low implementation complexity. Estimation and compensation of the bias in the parallelogram prediction rule and partial adaptation of the AECVQ codebook to the encoded vector source by normalization using source statistics, are the other salient features of the proposed coding system. Experimental results verify the advantage of the use of the local coordinate system over the global one. The visual error of the proposed coding system is lower than the predictive coding method of Touma and Gotsman especially at low rates, and lower than the spectral coding method of Karni and Gotsman at medium-to-high rates.Yayın The development of a hybrid cutting model for workpiece temperature distribution via advection heat partition approach(Springer Science and Business Media Deutschland GmbH, 2023-04-15) Kara, Mehmet Emre; Kuzu, Ali Taner; Bakkal, MustafaThis paper presents a novel hybrid cutting model for the prediction of workpiece temperature distribution during the dry milling process of compacted graphite iron (CGI). The hybrid model consists of an analytical force model based on a mechanistic approach and finite element analysis (FEA) based on the thermal model. The heat generated during the milling process transferred to the workpiece is computed via the advection heat partition model. The workpiece temperature distribution obtained through the heat loads, using as boundary conditions in the FEA, was calculated by means of cutting forces. The developed force and thermal models have been experimentally validated, and good agreement between the measured and calculated results has been observed. The energy and active work calculations show that by doubling the feed during CGI milling, an energy saving of about 10% is achieved despite almost doubling the cutting forces.Yayın Investigating effects of milling conditions on cutting temperatures through analytical and experimental methods(Elsevier Science SA, 2018-12) Karagüzel, Umut; Budak, ErhanCutting temperatures in milling operations have a significant impact on tool wear, size and shape tolerances and residual stresses of the machined part. Prediction and measurement of cutting temperatures in milling, on the other hand, have some challenges due to the rotary tools resulting in an intermittent process and transient thermal loadings. In this study, novel approaches are presented to model and measure the cutting tool temperature variations during milling. The model is used to predict effects of milling conditions on cutting temperatures particularly to determine a relationship between tool temperature and radial depth of cut. The model predictions are verified by measurements obtained from the developed measurement technique and the literature data.Yayın Transient multi-domain thermal modeling of interrupted cutting with coated tools(Springer Science and Business Media Deutschland GmbH, 2021-09) Karagüzel, UmutInterrupted cutting operations, such as milling, produce fluctuating tool temperatures which directly affect the process outputs. Thus, prediction of cutting tool temperatures enables process planning, selection of materials for tool substrate and coating layers, and tool geometric design for improved productivity in machining operations. Theoretical analysis of temperature is a cost effective way to predict the tool temperatures. Considering the industrial needs, a theoretical model should be fast, easy to implement, and reliable. To that end, a novel hybrid model, which assembles analytical and numerical methods, is proposed in this study. This novel transient thermal model simulates the interrupted cutting with coated cutting tools. The proposed model includes an analytical heat flux calculation at the tool-chip interface considering the sticking-sliding contact behavior. The determined heat flux is, then, used to perform a numerical solution of the transient heat conduction problem in the cutting tool geometry with temperature-dependent thermal properties. The developed model is validated with experimental results found in literature under different cutting conditions. The results show that the model can predict the maximum temperatures generated in a thermal cycle with an accuracy of 2–10%. Thus, the proposed model can be further used to determine the process parameters, properties of coating layers, and tool geometric design.












